Aonla

Located near the city of Bareilly, the IFFCO Aonla facility has always been a front runner when it comes to environmental concerns. It is known for adopting the most stringent measures to maintain ecological balance

PERFORMANCE OF THE PLANT AND DATA ON PRODUCTION AND DESPATCH & CAPACITY UTILISATION FOR THE YEAR 201

During the fiscal year 2017-18, Aonla unit has kept up its performance on various fronts and achieved new records & milestones in the field of energy & production, and received numerous awards in the fields of Energy Efficiency, Safety, Environment and HR during this period.

Details of the performance achieved on various fronts are as given below:

Description Unit Aonla-I Aonla-II Aonla-I+II
Ammonia plant:
Production Lakh MT 5.108 5.334 5.334
Capacity Utilisation % 88.96 88.96 90.93
On-stream days Days 297.0 307.2 302.1
Urea plant :
Production Lakh MT 8.959 9.306 9.306
Capacity Utilisation % 89.60 93.07 91.33
Capacity Utilisation Gcal/MT 5.344 5.224 5.283
On-stream days Days 292.7 298.2 295.5
Urea despatch Lakh MT 8.980 9.334 18.324

PRODUCTION PERFORMANCE – TARGET (2017-18) VS ACTUAL

Description Unit Target Actual Production
Ammonia Lakh MT 10.06 10.44
Urea Lakh MT 17.63 18.26

PRODUCTION TARGETS FOR 2018-2019 & 2019-2020

Description Unit 2018-2019 2019-2020 (Estimate)
Ammonia Lakh MT 12.2 12.2
Urea Lakh MT 21.4 21.4

SPECIFIC ENERGY CONSUMPTION TREND

MANPOWER PRODUCTIVITY (AONLA-I+II)

Total Manpower employed Urea production (MT) Per Capita Output (MT)
780 1826474 2342 (FY- 2016-17 : 2579)

HIGHLIGHTS OF THE YEAR 2017-18

During the year 2017-18, Aonla Unit has achieved new records in the fields of energy & production and achieved many new milestones as given below:

NEW RECORDS (16 nos.)

Aonla-I

*   New Record-1: Ever highest daily Ammonia production record of 1935 MT achieved on 17.03.2018 against previous record of 1915 MT achieved on 01.02.2015.

*   New Record-2: Ever highest daily urea production record of 3730 MT achieved on 02.12.2017 against previous record of 3660 MT achieved on 30.10.2012. The previous record was surpassed 3 times during the financial year.

*   New Record-3: Ever highest Monthly Ammonia production record of 59248 MT achieved in March, 2018 against previous record of 58914 MT achieved in January, 2015.

*   New Record-4: Ever lowest monthly (B.L.) energy consumption record of 7.061 Gcal/MT ammonia achieved in March, against previous record of 7.430 Gcal/MT ammonia achieved in October, 2014. The previous record was surpassed 5 times during the financial year.

*   New Record-5: Ever lowest monthly energy consumption record of 5.039 Gcal/MT urea achieved in March, 2018 against previous record of 5.404 Gcal/MT urea achieved in November, 2014. The previous record was surpassed 6 times during the financial year.

*   New Record-6: Ever lowest yearly (B.L.) energy consumption record of 7.320 Gcal/MT ammonia achieved in F.Y. 2017-18 against previous record of 7.631 Gcal/MT ammonia achieved in F.Y. 2012-13.

*   New Record-7: Ever lowest yearly energy consumption record of 5.344 Gcal/MT urea achieved in F.Y. 2017-18 against previous record of 5.570 Gcal/MT urea achieved in F.Y. 2015-16.

Aonla-II

*   New Record-8: Ever lowest monthly (B.L.) energy consumption record of 6.954 Gcal/MT ammonia achieved in December, 2017 against previous record of 7.173 Gcal/MT ammonia achieved in March, 2017. The previous record was surpassed 3 times during the financial year.

*   New Record-9: Ever lowest monthly energy consumption record of 4.996 Gcal/MT urea achieved in March, 2018 against previous record of 5.217 Gcal/MT urea achieved in March, 2017. The previous record was surpassed 5 times during the financial year.

*   New Record-10 Ever lowest yearly (B.L.) energy consumption record of 7.169 Gcal/MT ammonia achieved in F.Y. 2017-18 against previous record of 7.333 Gcal/MT ammonia achieved in F.Y. 2015-16.

*   New Record-11: Ever lowest yearly energy consumption record of 5.224 Gcal/MT urea achieved in F.Y. 2017-18 against previous record of 5.308 Gcal/MT urea achieved in F.Y. 2015-16.

Aonla-I+II

*   New Record-12: Ever highest monthly urea production record of 204782 MT achieved in March, 2018 against previous record of 203735 MT achieved in December, 2012.

*   New Record-13: Ever highest monthly urea despatch (By Rail) record of 182585 MT achieved in March, 2018 against previous record of MT achieved in May, 2015.

*   New Record-14: Ever lowest monthly energy consumption record of 5.018 Gcal/MT urea achieved in March, 2018 against previous record of 5.329 Gcal/MT urea achieved in December, 2014. The previous record was surpassed 6 times during the financial year.

*   New Record-15: Ever lowest yearly energy consumption record of 5.283 Gcal/MT urea achieved in F.Y. 2017-18 against previous record of 5.440 Gcal/MT urea achieved in F.Y. 2015-16.

*   New Record-16: Continuous accident free days record of 2253 days achieved from January, 2012- March, 2018 against previous record of 1521 days achieved from August, 2007- October, 2011.

NEW MILESTONES (5 nos.)

Aonla-I

*   New Milestone-1: Milestone of 26 million MT Urea production achieved on 21.04.2017.

*   New Milestone-2: Milestone of 26 million MT Urea despatch achieved on 23.04.2017.

Aonla-I+II

*   New Milestone-4: Milestone of 27 million MT Ammonia production achieved on 12.12.2017.

*   New Milestone-5: Milestone of 46 million MT Urea production achieved on 25.10.2017.

*   New Milestone-6: Milestone of 46 million MT Urea despatch achieved on 27.10.2017.